Paramount Global We also offer white labelling of cigarette brands also as per customized blends. We offer best-in-class manufacturing setup equipped with the latest machinery and technology in Guntur District in Andhra Pradesh, which is the hub for Tobacco processing and exports. We use advance packaging system to ensure that the end-user receives the same premium quality committed by their brand.
The Manufacturing Process
The most important component of cigarettes is tobacco, which grows in two varieties: Nicotine tobacco, or cultivated tobacco, and Nicotine rustic, or wild tobacco.Cigarette rolling papers use seed flax mixed with paper pulp to produce a thin, flammable paper. The filters are made of synthetic, cotton-like fibers that catch particles as they are drawn through the length of the cigarette. The finished cigarettes are packaged in hard or soft cardboard boxes and wrapped in protective cellophane.
1 . Growing the tobacco
Tobacco is initially grown in outdoor frames called seedbeds. In warm regions, the frames are covered with mulch or a cotton top sheet; in cooler regions, glass or plastic shields are installed to protect the plants. The plants stay in the field 90-120 days before they are harvested.
3 Harvesting the tobacco
Tobacco plants are harvested by one of two methods, priming or stalk-cutting.
4 Curing the leaf
Next, the leaves are carefully, gradually dried in a specially constructed barn by air curing, flue curing, or fire curing. Air curing uses natural weather conditions to dry tobacco.
4 Flue curing
is done in small, tightly constructed barns that are artificially heated.
5 Fire curing
dries tobacco with low-burning wood fires whose smoke comes in direct contact with the leaves, thus producing a smoky flavor and aroma.
6 Moistening and stripping
Unless humid weather conditions eliminate the need, the brittle, cured tobacco leaves must be conditioned in moistening chambers so they do not break when they are handled.
7 Sorting and auctioning
After the leaves are moistened and stripped, they are sorted into grades based on size, color, and quality, and tied in bundles for shipment. The farmers then bring the tobacco to warehouses
8 Conditioning, aging, and blending
After they have purchased and transported the material to their factories, manufacturers treat and age the tobacco to enhance its flavor.
9 After blending,
the tobacco leaves are pressed into cakes and mechanically shredded. Materials such as fruit juices or menthol are added to give additional flavor. The final shredded tobacco is then dispersed over a continuous roll of cigarette paper. A machine rolls the shredded tobacco into the paper and cuts it to the desired length. A device then grabs each cigarette and fastens a filter in one end.
We offer white labelling of cigarette brands also as per customized blends
Hinged lid box pack
| Cigarettes Per Pack | 20 Cigarettes |
| Carton | 200 Cigarettes |
| Shipping Case | 10,000 Cigarettes |
| 20 Feet Container | 500 Cases |
| 40 Feet High Cube Container | 1035 Cases |